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Handling and Installation (2)

Piping System Guidelines

uPVC Plumbing System, CPVC Plumbing System, Borewell Piping System, Agricultural Piping System, SWR Piping System & Foamcore Piping System

Do’s

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  • Check the chemical suitability while deciding the pipe line for chemical application. Also check the thread sealants and fire stop materials for the contents before recommending for use. (For CPVC pipes only)
  • Consider for provision for expansion and contraction of piping installation.
  • Consider pressure de-rating factor for use of pipe line at higher temperatures.

Dont’s

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  • Do not use CPVC piping system for non-recommended chemicals such as polar organic solvents, anti-freezing solutions, dish washing liquids etc., as mentioned in chemical resistance chart.

Do’s

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  • Store the pipes on flat surface under covered area.
  • Use flat bodied vehicle for transportation of pipes.
  • Pipes may be stored on timber support of at least 75mm width & breadth, placed at the interval of 1.2 meters.
  • While stacking socketed pipes, stack the pipe with socket protruding at alternate ends.
  • The stacking height of pipe stack shall not be more than 1.5 meters.

Dont’s

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  • Do not drag or drop/throw the pipes while loading/unloading & shifting.
  • Do not overhang the pipes out of vehicle body while transporting.
  • Do not stack the pipes with all the socket ends together on one side.
  • Do not stack the pipes for more than 1.5 meters height.
image 58

Joint Installation Process

uPVC Plumbing System, CPVC Plumbing System, Agricultural Piping System & SWR Piping System

CUTTING

Rectangle 4517

Do’s

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  • It is imperative to mark the pipe from all sides so that pipe is cut with the help of a Hand Saw. It should be a right angle cut from all the sides. - The cut piece should not be with burr on edge

Dont’s

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  • Do not cut slant/ unevenly

CHAMFERING

Rectangle 4517 (3)

Do’s

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  • After cutting, the pipe needs to be chamfered from the outer sides. It is advisable to provide approximately 2 mm wide ,15˚Chamfer on spigot end.

Dont’s

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  • Do not proceed with installation of pipe without chamfering.

DEBURRING AND RIDGE REMOVAL

Rectangle 4517 (2)

Do’s

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  • Remove all the burrs and ridges accumulated on the inner as well as the outer edges of the pipe with the help of a deburring knife, file or abrasive paper

Dont’s

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  • Do not proceed with the installation of pipe without deburring.

DRYFIT TEST

Rectangle 4517

Do’s

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  • Before applying solvent cement ,insert the pipe end into the socket of the next pipe or fitting to check that interference occurs at about 1/3 to 2/3 of the socket depth.

Dont’s

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  • Do not apply solvent cement without dryfit test.

CLEANING

Rectangle 4517

Do’s

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  • Thoroughly clean the pipe with dry cloth where the solvent cement is going to be applied to avoid dust,dirt, oil, moisture and other foreign material during the installation process.

Dont’s

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  • Do not join the pipes without cleaning the pipe ends.

APPLICATION OF SOLVENT CEMENT

Rectangle 4517

Do’s

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  • Mark the pipe length to be inserted for jointing. Apply a liberal coat of solvent cement with the help of the brush on the marked surface.

Dont’s

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  • Do not apply excess solvent cement on the pipe and do not use solvent cement by hand.

JOINTING

Rectangle 4518

Do’s

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  • Push the pipe inside the fitting / pipe so that it goes inside equally from all the sides. Wipe off excess solvent cement that comes out from all the edges. Hold the joint for one to two minutes so that the jointing is perfect.

Dont’s

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  • Do not use a hammer or half push the pipe.

INSTALLATION AND COMMISSIONING

Rectangle 4519

Do’s

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  • Pipe line should be installed in proper alignment & along with necessary clamps.
  • Pressure testing to be done before conceal work.
  • Pressure testing may be carried out after a curing period of 24 hrs.
  • Keep at least 200mm distance from geyser for pipeline passing nearby.

Dont’s

stylized-like-hand 1
  • Avoid loose joints & mis-alignments.
  • Pressure testing should not be done before 24 hrs of curing.
SWR Piping System & Foamcore Piping System

CUTTING

Rectangle 4517

Do’s

stylized-like-hand 1
  • It is imperative to mark the pipe from all sides so that pipe is cut with the help of a Hand Saw. It should be a right angle cut from all the sides. The cut piece should not be with burr on edge.

Dont’s

stylized-like-hand 1
  • Do not cut slant/ unevenly.

CHAMFERING

Rectangle 4517 (3)

Do’s

stylized-like-hand 1
  • After cutting, the pipe needs to be chamfered from the outer sides. It is advisable to provide approximately 2 mm wide ,15˚Chamfer on spigot end.

Dont’s

stylized-like-hand 1
  • Do not proceed with installation of pipe without chamfering.

DEBURRING AND RIDGE REMOVAL

Rectangle 4517 (2)

Do’s

stylized-like-hand 1
  • Remove all the burrs and ridges accumulated on the inner as well as the outer edges of the pipe with the help of a deburring knife, file or abrasive paper.

Dont’s

stylized-like-hand 1
  • Do not proceed with the installation of pipe without deburring.

DRYFIT TEST

Rectangle 4517

Do’s

stylized-like-hand 1
  • Before applying solvent cement ,insert the pipe end into the socket of the next pipe or fitting to check that interference occurs at about 1/3 to 2/3 of the socket depth.

Dont’s

stylized-like-hand 1
  • Do not apply solvent cement without dryfit test.

CLEANING

Rectangle 4517

Do’s

stylized-like-hand 1
  • Thoroughly clean the pipe with dry cloth where the solvent cement is going to be applied to avoid dust,dirt, oil, moisture and other foreign material during the installation process.

Dont’s

stylized-like-hand 1
  • Do not join the pipes without cleaning the pipe ends.

APPLICATION OF LUBRICANT

Rectangle 4517

Do’s

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  • Mark the pipe length to be inserted for jointing. Apply a liberal coat of lubricant for easy and smooth insertion.

Dont’s

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  • Do not insert the pipe into fitting without lubrication.

JOINTING

Rectangle 4518

Do’s

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  • Push the pipe inside the fitting till marked length, and is completely inserted equally from all sides.

Dont’s

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  • Do not use a hammer or half push the pipe.

INSTALLATION AND COMMISSIONING

Rectangle 4519

Do’s

stylized-like-hand 1
  • Pipe line should be installed in proper alignment & along with necessary clamps.
  • List Pressure test may be carried out at 0.5kg/cm2 pressure for 15 minutes.
  • Pressure testing may be carried out after a curing period of 24 hrs.

Dont’s

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  • Avoid loose joints & misalingments.
uPVC Plumbing System, CPVC Plumbing System & Agricultural Piping System

CLEANING

Rectangle 4520

Do’s

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  • Clean the Male & Female threads of the pipe & fitting to be joined.

Dont’s

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  • Do not proceed without cleaning the threads.

TEFLON TAPE

Rectangle 4521

Do’s

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  • For threaded pipes, a teflon tape needs to be applied on the threads in the direction of thread tightening to make the joint & should not be visible after the jointing is completed.

Dont’s

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  • Do not install the threaded pipe without the teflon tape as it will create a weak joint.

TIGHTENING

Rectangle 4522

Do’s

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  • Hand-tighten the threads firmly or tighten the joint more by using pipe wrench. Use rubber packing to avoid scratches on pipe.

Dont’s

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  • Don't over tight with pipe wrench.

INSTALLATION AND COMMISSIONING

Rectangle 4523

Do’s

stylized-like-hand 1
  • Pipe line should be installed in proper alignment & along with necessary clamps.
  • Pressure testing to be done before conceal work.
  • Pressure testing may be carried out after a curing period of 24 hrs.
  • Keep at least 200mm distance from geyser for pipeline passing nearby.

Dont’s

stylized-like-hand 1
  • Avoid loose joints & mis-alingments.
  • Pressure testing should not be done before 24 hrs of curing.

DEBURRING AND RIDGE REMOVAL

Rectangle 4517 (2)

Do’s

stylized-like-hand 1
  • Remove all the burrs and ridges accumulated on the inner as well as the outer edges of the pipe with the help of a deburring knife, file or abrasive paper

Dont’s

stylized-like-hand 1
  • Do not proceed with the installation of pipe without deburring.

DEBURRING AND RIDGE REMOVAL

Rectangle 4517 (2)

Do’s

stylized-like-hand 1
  • Remove all the burrs and ridges accumulated on the inner as well as the outer edges of the pipe with the help of a deburring knife, file or abrasive paper

Dont’s

stylized-like-hand 1
  • Do not proceed with the installation of pipe without deburring.

DEBURRING AND RIDGE REMOVAL

Rectangle 4517 (2)

Do’s

stylized-like-hand 1
  • Remove all the burrs and ridges accumulated on the inner as well as the outer edges of the pipe with the help of a deburring knife, file or abrasive paper

Dont’s

stylized-like-hand 1
  • Do not proceed with the installation of pipe without deburring.

DEBURRING AND RIDGE REMOVAL

Rectangle 4517 (2)

Do’s

stylized-like-hand 1
  • Remove all the burrs and ridges accumulated on the inner as well as the outer edges of the pipe with the help of a deburring knife, file or abrasive paper

Dont’s

stylized-like-hand 1
  • Do not proceed with the installation of pipe without deburring.
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Hi! Welcome to Trubore Pipes. How can I assist you today? 😊
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