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uPVC

uPVC Plumbing Systems

Your TRU choice for clean water

Pipes

Schedule 40,80 –
As per ASTM D – 1785(Plain Ended)

Fittings

Schedule 80 as per ASTM D – 2467 Schedule 40 as per ASTM D – 2466

Applications

Commercial
Commercial
Residentials
Residentials
Industry
Industry

Key Advantages

Safe_for_drinking_water_white_transparent

Lead-free material ensures safe drinking water

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Exceptional corrosion resistance ensures constant flow over its lifetime

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High impact resistance. Ensures high quality performance at lower temperatures

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Corrosion resistance – uPVC is rustproof material therefore, bore diamater remains constant, ensuring constant flow over its lifetime

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Fast and easy installation

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Lightweight but strong

Shield with Water Droplets or Rust-Free Metal_white_transparent

Self-extinguishing (Does not support combustion)

Product Details

PIPE DIMENSIONS

Pressure for pipes (Solvent Weld) at 23℃
Scheduled 40Scheduled 80
Nominal BoreOutside DiameterWall thicknessWorking PressureWall thicknessWorking Pressure
(mm)(inch)(mm)(mm)Kg/cm2(mm)Kg/cm2
151/221.34 ±0.102.77 + 0.5142.203.73 + 0.5159.75
203/426.67 ±0.102.87 + 0.5133.753.91 + 0.5148.50
25133.40 ±0.133.38 + 0.5131.604.55 + 0.5344.25
321 1/442.16 ±0.133.56 + 0.5126.004.85 + 0.5836.60
401 1/248.26 ±0.153.68 + 0.5123.255.08 + 0.6133.00
50260.32 ±0.153.91 + 0.5119.655.54 + 0.6628.10
652 1/273.02 ±0.185.16 + 0.6121.107.01 + 0.8429.55
80388.90 ±0.205.49 + 0.6618.257.62 + 0.9126.00
1004114.30 ±0.236.02 + 0.7115.508.56 + 1.0222.50
1506168.28 ±0.287.11 + 0.8612.6010.97 + 1.3219.65
2008219.30 ±0.388.18 + 0.9911.2012.70 + 1.5217.50
25010273 ±0.389.27 + 1.129.9015.06 + 1.8016.20

Note :
1. For threaded pipes and fittings, the working pressure at 23℃ shall be considered as 50% rating.
2. Pressure rating at uPVC pipes and fittings is tempreture related. Derating factor shall be applied for applications at higher.

Working Pressure for Fittings (Solvent Weld) at 23℃
Scheduled 40Scheduled 80
Nominal BoreWorking Pressure
(mm)(inch)Kg/cm2Kg/cm2
151/225.3035.85
203/420.2529.10
25118.9526.55
321 1/415.6021.95
401 1/213.9519.80
Working Pressure for Fittings (Solvent Weld) at 23℃
Scheduled 40Scheduled 80
Nominal BoreWorking Pressure
(mm)(inch)Kg/cm2Kg/cm2
50211.7516.85
652 1/217.70
80315.60
100413.50
15067.50

Note: Working pressure for metal insert fittings is 15Kg/cm2

FITTINGS RANGE

COUPLER 6KG

pipes-image

Ball Valve

pipes-image

ELBOW

ELBOW-15-150-mm-(1-2-to-6_)

ELBOW 45°

ELBOW-45°-15-50-mm-(1-2-to-2_)

EQUAL TEE

EQUAL-TEE-15-150-mm-(1-2-to-6_)

REDUCING TEE

REDUCING-TEE-20-X-15mm-to-80-X-65mm-(3-4”x-1-2”-to-3”-x-2-1-2”)

FOUR WAY TEE

FOUR-WAY-TEE-15mm-(1-2”)

END CAP

END-CAP-150mm-(6”)

MALE THREADED ADAPTOR

MALE-THREADED-ADAPTOR-15-to-100mm-(1-2”-to-4”)

FEMALE THREADED ADAPTOR

FEMALE-THREADED-ADAPTOR-15-to-100mm-(1-2”-to-4”)

REDUCER

REDUCER-25-X-15mm-to-40-X-32mm-(1”x-1-2”-to-1-1-2”-x-1-1-4”)

REDUCING BUSH

REDUCING-BUSH-20-X-15mm-to-50-X-40mm-(3-4”-x-1-2”-to-2”-x-1-1-2”)

CROSS OVER

CROSS-OVER-15-to-25mm-(1-2”-to-1”)

UNION

UNION-15-to-50mm-(1-2”-to-2”)

TANK CONNECTOR

TANK-CONNECTOR-20-&-25mm-(3-4”-&-1”)

FLANGE WITH SOCKET

FLANGE-WITH-SOCKET-25-to-100mm-(1-2”-to-4”)

BLIND FLANGE

BLIND-FLANGE-65-&-100mm-(2-1-2”-&-4”)

FABRICATED BEND

FABRICATED-BEND-15-to-50mm-(1-2”-to-2”)

FEMALE THREADED ADAPTOR (BRASS INSERT)

FEMALE-THREADED-ADAPTOR-(BRASS-INSERT)-15-to-50mm-(1-2”-to-2”)

MALE THREADED ADAPTOR (BRASS INSERT)

MALE-THREADED-ADAPTOR-(BRASS-INSERT)-15-to-65mm-(1-2”-to-2-1-2”)

FEMALE THREADED ELBOW (BRASS INSERT)

FEMALE-THREADED-ELBOW-(BRASS-INSERT)-15mm-to-25-X-15mm-(1-2”-to-1”x-1-2”)

FEMALE THREADED TEE (BRASS INSERT)

FEMALE-THREADED-TEE-(BRASS-INSERT)-20-X-15mm-to-25-X-15mm-(3-4”x-1-2”-to-1”x-1-2”)

BALL VALVE

BALL-VALVE-15-to-50mm-(1-2”-&-2”)
No details yet!

Product Details

Pipe Dimensions

PIPE DIMENSIONS

Pressure for pipes (Solvent Weld) at 23℃
Scheduled 40Scheduled 80
Nominal BoreOutside DiameterWall thicknessWorking PressureWall thicknessWorking Pressure
(mm)(inch)(mm)(mm)Kg/cm2(mm)Kg/cm2
151/221.34 ±0.102.77 + 0.5142.203.73 + 0.5159.75
203/426.67 ±0.102.87 + 0.5133.753.91 + 0.5148.50
25133.40 ±0.133.38 + 0.5131.604.55 + 0.5344.25
321 1/442.16 ±0.133.56 + 0.5126.004.85 + 0.5836.60
401 1/248.26 ±0.153.68 + 0.5123.255.08 + 0.6133.00
50260.32 ±0.153.91 + 0.5119.655.54 + 0.6628.10
652 1/273.02 ±0.185.16 + 0.6121.107.01 + 0.8429.55
80388.90 ±0.205.49 + 0.6618.257.62 + 0.9126.00
1004114.30 ±0.236.02 + 0.7115.508.56 + 1.0222.50
1506168.28 ±0.287.11 + 0.8612.6010.97 + 1.3219.65
2008219.30 ±0.388.18 + 0.9911.2012.70 + 1.5217.50
25010273 ±0.389.27 + 1.129.9015.06 + 1.8016.20

Note :
1. For threaded pipes and fittings, the working pressure at 23℃ shall be considered as 50% rating.
2. Pressure rating at uPVC pipes and fittings is tempreture related. Derating factor shall be applied for applications at higher.

Working Pressure for Fittings (Solvent Weld) at 23℃
Scheduled 40Scheduled 80
Nominal BoreWorking Pressure
(mm)(inch)Kg/cm2Kg/cm2
151/225.3035.85
203/420.2529.10
25118.9526.55
321 1/415.6021.95
401 1/213.9519.80
Working Pressure for Fittings (Solvent Weld) at 23℃
Scheduled 40Scheduled 80
Nominal BoreWorking Pressure
(mm)(inch)Kg/cm2Kg/cm2
50211.7516.85
652 1/217.70
80315.60
100413.50
15067.50

Note: Working pressure for metal insert fittings is 15Kg/cm2

FITTINGS RANGE

COUPLER 6KG

pipes-image

Ball Valve

pipes-image

ELBOW

ELBOW-15-150-mm-(1-2-to-6_)

ELBOW 45°

ELBOW-45°-15-50-mm-(1-2-to-2_)

EQUAL TEE

EQUAL-TEE-15-150-mm-(1-2-to-6_)

REDUCING TEE

REDUCING-TEE-20-X-15mm-to-80-X-65mm-(3-4”x-1-2”-to-3”-x-2-1-2”)

FOUR WAY TEE

FOUR-WAY-TEE-15mm-(1-2”)

END CAP

END-CAP-150mm-(6”)

MALE THREADED ADAPTOR

MALE-THREADED-ADAPTOR-15-to-100mm-(1-2”-to-4”)

FEMALE THREADED ADAPTOR

FEMALE-THREADED-ADAPTOR-15-to-100mm-(1-2”-to-4”)

REDUCER

REDUCER-25-X-15mm-to-40-X-32mm-(1”x-1-2”-to-1-1-2”-x-1-1-4”)

REDUCING BUSH

REDUCING-BUSH-20-X-15mm-to-50-X-40mm-(3-4”-x-1-2”-to-2”-x-1-1-2”)

CROSS OVER

CROSS-OVER-15-to-25mm-(1-2”-to-1”)

UNION

UNION-15-to-50mm-(1-2”-to-2”)

TANK CONNECTOR

TANK-CONNECTOR-20-&-25mm-(3-4”-&-1”)

FLANGE WITH SOCKET

FLANGE-WITH-SOCKET-25-to-100mm-(1-2”-to-4”)

BLIND FLANGE

BLIND-FLANGE-65-&-100mm-(2-1-2”-&-4”)

FABRICATED BEND

FABRICATED-BEND-15-to-50mm-(1-2”-to-2”)

FEMALE THREADED ADAPTOR (BRASS INSERT)

FEMALE-THREADED-ADAPTOR-(BRASS-INSERT)-15-to-50mm-(1-2”-to-2”)

MALE THREADED ADAPTOR (BRASS INSERT)

MALE-THREADED-ADAPTOR-(BRASS-INSERT)-15-to-65mm-(1-2”-to-2-1-2”)

FEMALE THREADED ELBOW (BRASS INSERT)

FEMALE-THREADED-ELBOW-(BRASS-INSERT)-15mm-to-25-X-15mm-(1-2”-to-1”x-1-2”)

FEMALE THREADED TEE (BRASS INSERT)

FEMALE-THREADED-TEE-(BRASS-INSERT)-20-X-15mm-to-25-X-15mm-(3-4”x-1-2”-to-1”x-1-2”)

BALL VALVE

BALL-VALVE-15-to-50mm-(1-2”-&-2”)
No details yet!

Do's & Don'ts

Design Stage

Do's thumbs up

  • Consider provision for expansion and contraction of piping installation

Don'ts thumbs down

  • Consider pressure de-rating factor for use of upvc pipe line at higher temperature for a maximum of up to 45℃.
Handling, Transpotation & Storage

Do's thumbs up

  • UPVC Pipes and fittings shall be stored in covered area.
  • Pipes shall be stored on levelled flat forund.
  • The shacking height of a upvc pipe stack shall not be more than 50 meters

Don'ts thumbs down

  • Do not drag or drop/throw pipes while loading/unloading & shifting.
  • Do not overhang the pipes out of vehicle body while transporting.
  • Don not stack the pipes for more than 1.5 meters of height.
Jointing & Installation

Do's thumbs up

  • In case of threads to be done in pipes, parallel threads are recommended.
  • Use only uPVC Solvent cement for jointing. Other types of solvent cements may contain ingredients which are not recommended.
  • Cut the pipe at right angle to its axis.
  • Before making joint, remove burr and clean the pipe surface/threads.
  • For Solvent cement joints rotate the pipe through the quator turn while inserting in the upvc fitting.
  • Clean excess solvent cement which comes out from joint.
  • Cure the solvent joint for 24 hours for atleast 24 hours in dry weather & 48 hours in humid weather.
  • For threaded joint, use teflon tape for thread smiling.
  • Use recommened spacing for clamping the installation.
  • In Case of concealed pipeline, plastoring with 1:4 mortar is recommended

Don'ts thumbs down

  • Do not use Solvent cement whick is gelled/not free flowing.
  • While solvent cementing avoid heat exposure or open flame.
  • Do not hammer the pipeline.
  • Do not over-tighten the treaded joints.
Testing Commissioning

Do's thumbs up

  • Pressure test the installation with water only.
  • Before testing, ensure that all joints are cured fully.
  • Ensure that all waves are air relief mechanism at the end of elevations are opened.
  • During initial filling of pipeline,limit water velocity up to 0.3m/s for releasing the entrapped air.
  • Continue fillig until entrapped air is completely removed from installation

Don'ts thumbs down

  • Do not use air or gas for installation testing.

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