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User-friendly uPVC Plumbing Systems

upvc pipes and fittings

trubore-standard-product
Pipes

Schedule 40,80 -
As per ASTM D - 1785(Plain Ended)

Fittings

Schedule 80 as per ASTM D - 2467
Schedule 40 as per ASTM D - 2466

Extensively used in
  • upvc pipes for commercial
    Commerical
  • upvc pipes for swimming pool
    Swimming pools
  • upvc pipes for residential
    Residental
  • upvc pipes for industry
    Industry

UPVC Pipes & Fittings

Applications

  • Indoor and Outdoor use for cold water applications
  • Residential complexes,commercial buildings,public utilities,swimming pools
  • RO and DM water plants
  • For Concealed, down take & terrace looping

Note:

  1. Not to use with Compressed air and gases.
  2. Pressure rating of uPVC pipes & fitting is temperature related.Derating factor should be applied during designing & operation for higher tempearture appplications.For detailed usage refer IS 4985 or contact us
  3. Installation of uPVC pipelines should be done in accordance with IS 7634(Part -3)
  4. Flow velocity in the pipelines should not be greater than 1.5 meter/sec.
  5. For threaded pipes & fittings the work pressure at 23℃ should be considered as 50℃ of rated
  6. DO not use uPVC pipes & fittings for hydro pneumatic applications

Major Advantages

  • Lead-free material ensures safe drinking water.
  • Exceptional corrosion resistance ensures constant flow over its lifetime.
  • Light-weight but strong.
  • Self-extinguishing(Does not support combustion).
  • High impact resistance,ensures high impact quality performance at lower temperatures.
  • Fast and Easy Installation.
  • Long Life.

UPVC Pipes & Fittings

Pipes

Pressure for pipes (Solvent Weld) at 23℃
Scheduled 40 Scheduled 80
Nominal Bore Outside Diameter Wall thickness Working Pressure Wall thickness Working Pressure
(inch) Kg/cm2 (mm) Kg/cm2 (mm) Kg/cm2
1/2 21.34 ±0.10 2.77 + 0.51 42.20 3.73 + 0.51 59.75
3/4 26.67 ±0.10 2.87 + 0.51 33.75 3.91 + 0.51 48.50
1 33.40 ±0.13 3.38 + 0.51 31.60 4.55 + 0.53 44.25
1 1/4 42.16 ±0.13 3.56 + 0.51 26.00 4.85 + 0.58 36.60
1 1/2 48.26 ±0.15 3.68 + 0.51 23.25 5.08 + 0.61 33.00
2 60.32 ±0.15 3.91 + 0.51 19.65 5.54 + 0.66 28.10
2 1/2 73.02 ±0.18 5.16 + 0.61 21.10 7.01 + 0.84 29.55
3 88.90 ±0.20 5.49 + 0.66 18.25 7.62 + 0.91 26.00
4 114.30 ±0.23 6.02 + 0.71 15.50 8.56 + 1.02 22.50
6 168.28 ±0.28 7.11 + 0.86 12.60 10.97 + 1.32 19.65
Pressure for Fittings (Solvent Weld) at 23℃
Scheduled 40 Scheduled 80
Nominal Bore Working Pressure Working Pressure
(inch) Kg/cm2 Kg/cm2
1/2 - 35.85
3/4 - 29.10
1 - 26.55
1 1/4 - 21.95
1/2 - 19.80
2 - 16.85
2 1/2 - 17.70
3 - 15.60
4 - 13.50
6 7.50 -

Fittings

Ball Valves

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Blind Flange

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Coupler

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Cross Over Bend

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Elbow

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Elbow 45°

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End Cap

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Equal Tee

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F.T.A

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Four Way Tee

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M.T.A

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Open Flange

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Reducer

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Reducing Bush

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Reducing Tee

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Tank Connector Moulded

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Union

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F.T.A (Brass)

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FEMALE THRD TEE (Brass Insert)

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Female thrd. elbow

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M.T.A (Brass)

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Solvents

UPVC solvent tin

Tin

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UPVC solvent tube

tube

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DO's & Dont's

DesignStage

  • Consider provision for expansion and contraction of piping installation
  • Consider pressure de-rating factor for use of pipe line at higher temperature for a maximum of up to 45℃.

Handling,Transpotation & Storage

  • Pipes & fittings shall be stored in covered area.
  • Pipes shall be stored on levelled flat forund.
  • The shacking height of a pipe stack shall not be more than 50 meters
  • Do not drag or drop/throw pipes while loading/unloading & shifting.
  • Do not overhang the pipes out of vehicle body while transporting.
  • Don not stack the pipes for more than 1.5 meters of height.

Jointing & Installation

  • In case of threads to be done in pipes,parallel threads are recommended.
  • Use only uPVC Solvent cement for jointing. Other types of solvent cements may contain ingredients which are not recommended.
  • Cut the pipe at right angle to its axis.
  • Cut the pipe at right angle to its axis.
  • Before making joint,remove burr and clean the pipe surface/threads.
  • For Solvent cement joints rotate the pipe through the quator turn while inserting in the fitting.
  • Clean excess solvent cement which comes out from joint.
  • Cure the solvent joint for 24 hours for atleast 24 hours in dry weather & 48 hours in humid weather.
  • For threaded joint,use teflon tape for thread smiling.
  • Use recommened spacing for clamping the installation.
  • In Case of concealed pipeline,plastoring with 1:4 mortar is recommended
  • Do not use Solvent cement whick is gelled/not free flowing.
  • While solvent cementing avoid heat exposure or open flame.
  • Do not hammer the pipeline.
  • Do not over-tighten the treaded joints.

Testing & Commissioning

  • Pressure test the installation with water only.
  • Before testing ensure that all joints are cured fully.
  • Ensure that all waves are air relief mechanism at the end of elevations are opened.
  • During initial filling of pipeline,limit water velocity up to 0.3m/s for releasing the entrapped air.
  • Continue fillig until entrapped air is completely removed from installation
  • Do not use air or gas for installation testing.